Manufacturing excellence

Our Facilities

Our rolling mill is designed to produce a wide array of rolled products.

  • Advanced Equipment
    The facility includes a preheating furnace, hot and cold rolling mills, a milling line, annealing and pickling lines, skin pass and leveling lines, a hot dip tinning line, and various finishing lines.
  • Expertise in Rolled Products
    We specialize in copper, brass and high-performance alloys, offering rolled products in various forms such as sheets, strips, plates, and disks.
  • Industry Applications
    Our rolled products are utilized in sectors such as automotive, industrial, building, electrical, energy, and decoration.

Our extrusion department is capable of handling various lengths and shapes, from simple to complex, providing a range of standard and specialized extruded products for the electrical industry.

  • High-Quality Capacity
    Our extrusion operations provide high-standard extruded products.
  • State-of-the-Art Equipment
    We employ a 3,150 T direct extrusion press, drawing machines, a conform line, an electroplating line for tin and silver, and a dedicated fabricated parts area.
  • Expert Extrusion Services
    We focus on producing extruded bare, tin-coated and silver-coated copper products, including flat bars, various rod shapes (round, square, hexagon), wires, and a wide range of profiles and components customized to client specifications.
  • Diverse Applications
    Our high-quality extrusion products are dependable in electrical, energy, and automotive applications, underscoring our commitment to specialized production and quality assurance.

Utilize Sofia Med’s advanced facilities and expertise in casting, rolling and extrusion to optimize your manufacturing processes.

At Sofia Med, our foundry specializes in the semi-continuous casting of copper, batch casting of brass and special alloys, along with the continuous casting of copper rod.

We produce a diverse range of high-quality alloys, including slabs, billets, and copper rods. Our foundry is equipped with the latest lines and furnaces to process copper, brass and specialized alloys, adhering to rigorous industry standards. We collaborate closely with the Product and Process Development department to optimize processes and improve both productivity and quality.

Occupational Health and Safety

Cultivating a Safe and Productive Workplace

Our improvements focus on eliminating or reducing workplace risks and hazards and involve detailed risk assessments for every role, machine and piece of equipment. Through strong corporate governance, we assign responsibilities and track key performance indicators for continuous improvement.

Occupational Health and Safety
Cultivating a Safe and Productive Workplace

Our “Zero Accidents” vision underscores our dedication to occupational health and safety. We aim to achieve it through regular safety training, effective risk management, and maintaining safe working conditions. Sofia Med’s Occupational Health and Safety Management System, certified to ISO 45001:2018 standards, helps us monitor and mitigate incident risks. We conduct frequent health and safety training, annual medical examinations for all employees and daily, weekly and monthly inspections, using the Intelex digital platform for incident reporting, investigation and analysis. By continuously increasing H&S training hours, Sofia Med strengthens its safety culture across all operations.

Driving Operational Excellence through Innovation and Intelligence

At Sofia Med, Operational Excellence is our way of working. We are committed to unlocking the potential of our people and fostering strong collaboration to build a more capable, reliable, and high-performing organization.

IWS

Our Approach

Our Manufacturing Excellence Program is a structured framework based on internationally recognized methodologies such as Lean Manufacturing, Six Sigma, TPM, TPS, TQM, and E2ESC. It enhances performance by improving efficiency, reducing losses, and embedding a culture of continuous improvement. Leveraging digitalization, automation, and AI, we extend Operational Excellence across the entire value chain.

Our Focus

Our priority is to enhance customer satisfaction by delivering superior quality and greater reliability. Operational Excellence is embedded in everyday operations, enabling employees to identify and eliminate losses through structured problem-solving, standardized processes, and disciplined daily management. This approach reinforces ownership, accountability, and a strong focus on zero defects.

Our Commitment

We continuously invest in people development and leadership capability, cultivating a high-performance culture built on servant leadership, employee involvement, and sustainable improvement. Through this commitment, we ensure long-term value for our customers, our people, and our organization.